T
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Switched from crimp connectors to solder for my last harness build

I always thought crimping was faster and just as reliable on small gauge wires. Then I had three pin connections fail in a row during a bench test on a King radio tray. Now I solder every signal wire after that experience, has anyone else run into intermittent crimp issues on thin gauge stuff?
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2 Comments
stellacooper
Oh man, don't even get me started on crimp connections failing on small gauge wire. I swear those little pins have a personal vendetta against me.
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andrew_nguyen64
That "personal vendetta" line hits close to home. I spent an entire weekend chasing an intermittent drop on a audio panel before finding a crimp that looked perfect but had the insulation caught in the barrel. Was that what you saw with yours where the pin looked fine but the wire slid out with a tug? I switched to a different brand of crimper after that and it got better, but never perfect. The really thin stuff just seems to have no margin for error.
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